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Mar . 11, 2024 09:51 Back to list

Study on solidification characteristics of bionic finned phase change heat exchanger



Abstract

The investigation into bionic fin structures marks a frontier in phase change heat transfer research. This study presents an innovative tree-shaped perforated bionic fin structure, exploring the synergistic heat transfer processes of conduction and convection during solidification. Leveraging the enthalpy-porosity technique, a numerical model was developed to delve into the flow dynamics and heat transfer behaviors of the bionic fins throughout solidification. This model scrutinizes the influence of perforations on the thermal efficacy of latent heat storage (LHS) systems, delineating the principles governing the effects of perforations on heat transfer. To further dissect the multifaceted effects of perforations on LHS, the response surface methodology (RSM) evaluated the repercussions of v由Apple 推行的中國清潔能源基金投資三個風力發電站- Apple (香港)ariations in perforation size and number on the phase change material's (PCM) fill volume and the discharge duration of the storage units. Findings reveal that perforations substantially augment the role of natural convection in the initial phase of solidification, albeit at the cost of diminished thermal conductivity. In scenarios where the tree-shaped perforated fins comprised one or two layers, perforations beneficially contributed to the concurrent enhancement of natural convection and thermal conductivity, whereas additional layers of perforations proved to be counterproductive. In comparison to bulkier rectangular fins, the introduction of one, two, and three layers of perforations increased the PCM fill volume by 0.86 %, 0.94 %, and 1.19 % respectively, while discharge times were curtailed by 52.76 %, 52.56 %, and 51.99 %. To optimize the thermal performance of LHS units, a regression model was devised via RSM, accompanied by the application of the non-dominated sorting GA-II (NSGA-II) algorithm for a multi-objective optimization of the tree-shaped perforated fin LHS systems. The resultant Pareto optimal set demonstrated a 1.02 %–1.24 % rise in PCM fill volume and a 50.85 %–51.74 % decrease in discharge time, showcasing the strategic enhancements achievable through perforation adjustments.

 

Introduction

In order to avert the impending international energy crisis and foster the sustainable and robust development of the economy and society, two crucial strategies have surfaced as imperative measures for overcoming energy-related challenges: enhancing the efficiency of primary energy utilization in traditional sources and addressing the supply-demand imbalance in renewable energy [1,2]. Renewable sources like solar, wind, and tidal energy have gained widespread attention due to their attributes of abundant reserves, easy accessibility, and sustainability. However, their intermittent and unstable nature, significantly influenced by factors such as geographical distribution, seasonality, and climate, imposes limitations on their broad application. As a result, energy storage systems have become pivotal for the large-scale integration of renewable energy. At present, energy storage technologies can be broadly classified based on storage mechanisms into physical storage [3], electromagnetic storage [4], chemical storage [5], and thermal storage [[6], [7], [8]]. Given its high energy density, consistent temperature during the heat exchange process, and the capacity for repeated cyclic utilization, LHS has emerged as an effective means to ensure the sustainable utilization of societal energy resources. It finds extensive applications in diverse fields such as solar power generation [9], waste heat recovery [10], building energy conservation [11], biomedical applications [12], peak shaving in power plants, and space station [13]. Extensive scholarly investigations [14] have revealed that shell-and-tube LHS units are considered the most promising compared to rectangular and spherical counterparts. This is attributed to their superior integrative and economic performance, as well as the broader heat exchange space internally, enabling the maximal reduction of heat losses to the surroundings. However, it is noteworthy that LHS units face inherent deficiencies in the form of low thermal conductivity and the inefficiency of the heat exchange process in PCMs. Therefore, in recent years, scholars have dedicated significant research efforts to improving the heat exchange efficiency of LHS, with considerable attention directed towards enhancing the heat exchange efficiency between PCMs and heat exchange fluids, and optimizing the spatial configuration of LHS units to maximize heat exchange.

To broaden and deepen the application scope of LHS in renewable energy, there is a pivotal focus on enhancing heat transfer efficiency during the melting and solidification processes. Numerous scholars have concentrated on directly improving the thermal conductivity of PCMs to boost the heat transfer efficiency of LHS. This involves methods such as incorporating foam metals [15,16], expanded graphite [17,18], and nanoparticles [19,20]. However, LHS units with added high-conductivity materials may exhibit poor stability after multiple cycles of charging and discharging. Consequently, increasing the heat exchange area on the surface of heat exchange tubes with fins, offering a larger area, ease of installation, and requiring less operational maintenance, becomes a preferable choice. Fins, based on their spatial configuration, can be categorized into rectangular fins [21], annular fins [22], helical fins [23], and needle-shaped fins [24]. In early practical engineering applications, it was observed that the heat exchange efficiency of LHS units with poor spatial structure filling performance was relatively low. Although the addition of fins can improve the heat exchange efficiency to some extent, it often falls short of meeting the extensive demands in the field of renewable energy. Consequently, scholars have explored innovative spatial structures to enhance heat exchange efficiency. Fortunately, effective heat transfer is abundantly observed in nature, and scholars have keenly recognized the efficiency of tree-shaped structures (see Fig. 1(a)) in energy transfer. Due to the superior spatial uniformity and larger specific surface area of tree-shaped structures, they possess advantages in point-to-surface-to-volume heat transfer processes [25,26]. Bejan [27] initially proposed the incorporation of tree-shaped fins in LHS units. Despite the increased complexity and cost, the improvement in heat exchange efficiency is significant. Consequently, this approach has found widespread applications in renewable fields such as solar thermal storage [28,29], radiators [30,31], and embedded thermal storage devices [32,33]. Given the advantageous heat transfer characteristics of tree-shaped structures, many scholars have introduced them into the field of heat exchange. Zhang et al. [34] conducted a numerical simulation to analyze the aspect ratio of tree-shaped structures, optimizing the heat transfer pathways. The results indicated that an increased aspect ratio of tree-shaped fins has a promoting effect on the heat exchange efficiency of LHS units, shortening the complete solidification time by 66.2 % compared to rectangular fins. Zheng et al. [35] utilized numerical simulation to optimize and analyze tree-shaped structures with different numbers of layers, revealing the impact of tree-shaped branching structures on heat transfer. The results showed that with four layers of tree-shaped branches, the complete solidification time could be shortened by 53 % compared to rectangular fins. Huang et al. [36,37] studied the effects of different angles of tree-shaped fins, heat exchange fluid directions, and various flow rates on LHS units through experiments and numerical simulations. The results indicated that the inclination angle and upward flow of the heat exchange fluid have a greater impact on melting than solidification, while downward flow contributes to enhancing the efficiency of the solidification process. In comparison to rectangular fins, the inclination angle and downward heat exchange fluid direction shortened the complete solidification time by 21.7 % and 49.2 %, respectively. Huang et al. [38] proposed a novel gradient tree-shaped fin through numerical simulation and experiments, considering the weaker natural convection in the lower part of tree-shaped fins. Non-uniformly distributed tree-shaped fins were adopted for the lower part. The research results showed that the gradient fins shortened the complete melting time by 9 % compared to rectangular fins. However, the non-uniform distribution had a significant impact on thermal conduction, thus extending the complete solidification time by 57.4 %. Huang et al. [39] studied a novel layered tree-shaped fin through numerical simulation, improving the thermal conductivity performance in the later stages of LHS unit melting. The results indicated that, compared to tree-shaped fins, layered fins reduced the complete melting time by 41.1 %.

The comprehensive literature review above highlights the considerable progress made by researchers in enhancing heat transfer through tree-shaped structures. This improvement is achieved by optimizing the spatial structure arrangement of tree-shaped fins to enhance their thermal conduction. However, this optimization primarily focuses on the spatial configuration of tree-shaped structures, neglecting the crucial role of natural convection in the melting and solidification processes of LHS units. Due to the uniformity of tree-shaped fins, they exert a suppressing effect on naturally induced convection during the heat exchange process of LHS units. Therefore, a key challenge addressed in this study is how to maintain the excellent thermal conductivity of tree-shaped structures while simultaneously enhancing natural convection. Taking inspiration from the evolution observed in nature, exemplified by Monstera friedrichsthalii in Fig. 1(b), this plant efficiently transfers energy through its veins while facilitating fluid flow in the surrounding space through holes on its leaves. Currently, many researchers have applied perforations to LHS. Karami et al. [40] experimentally perforated vertical shell-and-tube circular fins to enhance the impact of natural convection on the heat exchange process of LHS units. The results demonstrated a 7 % reduction in the complete melting time compared to non-perforated circular fins. Modi et al. [41] conducted experiments to investigate the impact of perforations on the performance of rectangular fins in LHS units. The results indicated that perforations with a large diameter weaken the thermal conductivity of the fins, while small-diameter perforations significantly improve the heat transfer performance. Perforated rectangular fins exhibited a 12.65 % reduction in complete melting time compared to non-perforated fins. Li et al. [42] studied vertically arranged shell-and-tube circular perforated fins in LHS units through numerical simulation. The results suggested that increasing the size of perforations has a more pronounced impact on natural convection, with the optimal perforation size being 3 mm, resulting in a 5.49 % reduction in the complete melting time compared to non-perforated fins. Presently, there is limited research on perforated tree-shaped fins. Consequently, investigating perforated tree-shaped fins holds great significance for LHS.

In the pursuit of enhancing the heat transfer efficiency of horizontal shell-and-tube LHS units, this study introduces an innovative tree-shaped perforated fin structure inspired by the botanical configuration of Monstera friedrichsthalii. The design aims to preserve the high thermal conductivity of the tree-shaped structure while simultaneously fostering the initiation of natural convection. A transient model for the solidification process of tree-shaped perforated fins in LHS units is established, offering an in-depth analysis of the coupled heat transfer mechanisms involving conduction and convection during solidification. A comprehensive analysis and comparison are conducted, considering parameters such as liquid fraction, heat exchange, radial and circumferential temperature distributions, and the overall average temperature of the PCM for fins with no perforations, rectangular fins, tree-shaped fins, and tree-shaped fins with various layers of perforations. Furthermore, employing a multi-objective optimization approach [[43], [44], [45]] based on Computational Fluid Dynamics (CFD), RSM, and Genetic Algorithm (GA), the study explores the relationship between the diameter and quantity of perforations in three layers of tree-shaped fins and the filling amount of PCM, as well as the solidification time of the LHS unit. Through correlation fitting, highly accurate predictive relationships are obtained, facilitating the optimization of horizontal shell-and-tube LHS units with increased filling capacity and reduced solidification time.

 

Section snippets

Physical model

Drawing inspiration from natural evolutionary processes, this study introduces perforations on the surface of tree-shaped fins to augment the phase change heat transfer performance of LHS units. Fig. 2 illustrates the configuration and temperature point distribution of the horizontal shell-and-tube LHS unit with tree-shaped perforated fins investigated in this research. The tree-shaped fin structure is adapted from [38], where experiments and numerical simulations demonstrated superior heat

Response surface method

The RSM was initially proposed by Box and Wilson [49] in 1951 as a method that combines mathematics and statistics, widely employed for problems where the interested response (output variable) is influenced by multiple factors (input variables). This approach involves establishing a regression response surface model for the objective function and design variables. The objective function  and design variables �1, �2, …, �� are expressed as follows:�=��1�2…��+�…where  represents the

Performance characteristic analysis

To delve deeper into the analysis of unsteady-state heat conduction during the solidification process, the �� [52] is introduced, mitigating the influence of the PCM volume on the solidification process.��=λτ�∁�2

Here,  is the thermal conductivity of PCM,  is the solidification time of PCM,  is the density of PCM,  is the specific heat capacity of PCM, and �=��2−��2 represents the characteristic length [53]. In this equation, �� is the radius of the outer shell wall of the LHS unit, and ��

Conclusion

In this investigation, numerical simulations were employed to scrutinize the flow and heat transfer characteristics during the solidification process of six types of horizontal LHS units. The primary conclusions are as follows:

  • (1)

    Incorporating openings in tree-shaped fins enhances the combined effect of natural convection and conduction during the initial phase of solidification. This not only effectively reduces material usage but also increases the fill quantity of PCMs and shortens the overall

 

CRediT authorship contribution statement

Zhen Wang: Writing – original draft. Yanlin Wang: Visualization. Laishun Yang: Writing – review & editing. Lei Song: Software. Huiming Jia: Validation. Yunxiu Ren: Investigation. Guangxi Yue: Project administration.

Declaration of competing interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Acknowledgements

This work was supported by the Natural Science Foundation of Shandong Province (grant number ZR2021ME132 and ZR2022QE019).


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